TESTING AND VEHICLE CONSTRUCTION
Topic overview
Vehicle construction and final assembly
The Vehicle Prepare Center (VPC) stands for our skills in the construction or conversion of individual vehicles such as show cars, and also of small series. Our spectrum ranges from individual concept structures to high-end special editions of your production models. Apart from the regular assembly jobs (including commissioning) that we do in our factories, we also handle requests for project management, storage and logistics: a one-stop-shop! We map your processes and integrate ourselves in your processes, to achieve maximum customer benefit.
Since hardly any requirement is the same in vehicle development, we also offer you:
- Adaptation of body shell,
- Conversion of aggregate bearers for chassis or roof integration,
- Construction of special vehicles for official and special deployment,
- Commissioning, preconditioning and, for instance, straightening work on crash vehicles.
Integration of modern drive concepts
We also accept projects for the integration of modern drive concepts, e.g. electric, fuel cell or hybrid drive systems. Our staff have all been trained to handle high voltages and, having worked on electric mobility development projects, are also experts in their field.
Our range of services
- Project management
- Coordination and supplier management
- Testing and aggregate bearer development
- Conception and design adjustments
- Final assembly and commissioning
- Complete assembly through to complete test vehicle generations
- Vehicle commissioning including electrical and electronic systems
- Vehicle conversion, integration of drive systems and functions
- Representation of special series including luxury segment
- Test vehicle assembly, also for electric and hybrid vehicles
- Quality
- Final acceptance, function tests and special testing
- Logistics
- Adaption of OEM processes and implementation
Machining technology - milling
We offer efficient milling and programming technology for effective projects. The 5-sided machining, combined with a 3+2 axis adjustment, simultaneous machining and powerful programming software enables us to produce complex milling components of a component size of up to 8m x 3m in different materials.
With regard to quantity, we see our competencies in component part and small series production.
With its modern machinery and experienced staff, the milling machining technology area provides important resources for the qualitative implementation of high-quality model and concept structures for the mobility industry.
- Machinery: (all 5-axis)
- DMU 80 eVo XYZ 800x650x550
- DMU 200P XYZ 2000x1800x1100
- Mecof Speed Mill XYZ 8900x1500x1100
- Mattec 65-35-45 high XYZ 6100x2600x1850
Machinery: (all 5-axis)
- Parts spectrum
- Production of components / small series
- Manufacturing following CAD data
- Manufacturing following drawings
- Aluminium cubes
- PU models
- Design models
- Foam models
- Prototype tools
- Series tools
- Injection moulding tools
- Contour supports
- Folding plackets / folding beds
Let's talk about your specific application now!
Further information
Tech Insights
- Passive safety and individualization through additive manufacturing
- Successful Direct Thermal Joining of Hybrid Components
- The Right Vehicle for European Customers
- Filling hydrogen tanks in the vacuum chamber
- Hydrogen drives: The here and now rather than science fiction
- From Diesel to Hydrogen Combustion Engine by Plug and Play
- From trucks to combine harvesters: automation with EDAG
- Small series vehicles - from show cars to mobility