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INDUSTRIALIZATION OF THE CIRCULAR ECONOMY

Industrialization of the circular economy

The development of industrial solutions for the circular economy of products is the focus of our work. Our focus is on innovative end-of-life solutions (EOL) for critical products such as lithium-ion batteries and on the circular design of products. With decades of experience in vehicle development and manufacturing technology, the EDAG Group offers solutions that cover the entire life cycle of products.

This holistic approach makes it possible to redesign products from the ground up and to optimize their life cycle comprehensively. By consistently integrating circular economy principles into every phase of the development process, we create innovative and sustainable solutions for an ecological circular economy.

Our expertise includes material selection, product design, and recycling and reuse strategies. We develop customized industrial solutions that meet the growing demands for sustainability and efficiency. A particular focus is on fully automated systems for the dismantling and recovery of valuable raw materials.

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Topic overview


Product design for circular and sustainable mobility

Our approach integrates circular economy principles from the early development phase. With modular design, the use of recyclable materials and optimized dismantlability, we lay the foundation for durable and remanufacturable products.

This strategy not only supports a closed circular economy, but also increases resource efficiency over the entire life cycle – for sustainable and future-proof mobility.

Holistic approach to the industrialization of the circular economy

  • Product analysis of battery systems
    Comprehensive evaluation and analysis of battery systems as a basis for a sustainable circular economy.
  • Second use and transportability
    Testing of transportability and qualification for possible second-life use.
  • Recycling expertise
    Development of innovative recycling concepts and implementation of automated disassembly processes
  • Environmental documentation
    Creation of environmental folders and determination of recycling quotas to meet environmental requirements
  • Holistic approach
    Integration of all aspects from product development to end-of-life management for maximum resource efficiency and sustainability

Automated dismantling of battery systems

  • Requirement
      • Large-scale disassembly
        Development of efficient processes for the large-scale disassembly of different battery types.
      • Safe disassembly
        Reduction of hazards during disassembly through integrated safety concepts.
      • Handling high throughput volumes Optimization of processes for varying battery types at high recycling volumes.
      • Cost-efficient automation
        Reduction of recycling costs through automated processes.
      • Compliance with regulatory requirements
        Ensuring compliance with all legal requirements for battery recycling.
  • Solutions
      • Automated diagnosis and discharging system
        Development of a system for the safe discharging and diagnosis of heterogeneous batteries.
      • Automated dismantling technology down to module level
        Engineering of modern technologies for dismantling battery systems down to module level.
      • Integrated safety concepts
        Implementation of safety and emergency solutions for maximum operational safety.
      • Adaptive robot systems 
        Flexible handling of different battery formats using adaptive robot systems
      • AI-supported sorting and classification systems
        Precise sorting and classification of battery modules using AI technology.
  • Your benefits
      • Compliance with regulatory requirements
        Securing operating licenses by complying with all regulations.
      • Cost-efficient recycling processes
        Automated processes for high throughput volumes (5,000 to 80,000 tons per year).
      • Decision-making basis for battery paths
        Basis for second life, retrofitting or recycling through precise analysis.
      • Maximum occupational safety
        Minimization of manual intervention through automated solutions.
      • Optimization of resource efficiency
        Precise material separation for resource-saving recycling.

Second Life Stationary Storage System (SLS³)

  • Requirement
      • Maximization of reuse
        Increasing the recycling rate of battery components for more sustainable products.
      • Reduction of the carbon footprint
        Reducing environmental impact through innovative second-life solutions.
      • Sustainable energy storage solutions
        Development of long-lasting and reliable storage solutions for stationary use.
      • Integration into existing energy infrastructures
        Seamless integration into existing networks and systems.
      • Securing longevity and reliability
        Ensuring a high degree of stability and reliability of second-life battery systems.
  • Solutions
      • Reused components
        Design of a stationary storage system with 91% recycled parts.
      • Advanced battery management systems (BMS)
        Implementation of modern BMS for maximum performance and safety.
      • Optimization of material and disassembly
        Use of efficient materials and optimized disassembly options.
      • Modular design
        Development of scalable and maintenance-friendly storage solutions.
      • Intelligent forecasting algorithms
        Use of AI-based algorithms to extend product lifespans.
  • Your benefits
      • Significant CO₂ savings
        Reduction of about 80% CO₂eq compared to new material.
      • Extended service life
        Maximum utilization of battery components through second-life applications.
      • Sustainable energy solutions
        Promoting innovation in sustainable energy storage.
      • Reduced operating costs
        Optimization of energy use to reduce overall costs.
      • Grid stability and flexibility
        Contribute to the stabilization of energy grids through flexible storage system applications.
      • New business models
        Develop future-oriented business areas in energy storage and distribution.

EDAG Group – Your partner for sustainable circular economy

  • Comprehensive expertise: Support from design to recycling – for holistic solutions.
  • Customized solutions: Individual approaches for projects of all sizes and development phases.
  • Minimization of risks: Reduction of time-to-market and industrialization risks through proven processes.
  • Cost optimization: Efficient strategies for reducing production development costs.
  • Global network: Access to an international network for projects worldwide.
  • Flexibility in responsibility models: From consulting to general contractor – solutions as required.

SHAPING A SUSTAINABLE FUTURE

The EDAG Group is actively shaping the future of the circular economy. Our team develops innovative and sustainable products that are both ecologically and economically convincing. With our in-depth understanding of the automotive industry, we offer customized strategies to make the most of the opportunities offered by the circular economy. Together with you, we are driving the development of a sustainable circular economy.

Let's talk about your specific application now!

Dr.-Ing. Stefan CabaHead of Innovation Area Sustainable Vehicle Development