
INDUSTRIALIZATION OF THE CIRCULAR ECONOMY
Industrialization of the circular economy
The development of industrial solutions for the circular economy of products is the focus of our work. Our focus is on innovative end-of-life solutions (EOL) for critical products such as lithium-ion batteries and on the circular design of products. With decades of experience in vehicle development and manufacturing technology, the EDAG Group offers solutions that cover the entire life cycle of products.
This holistic approach makes it possible to redesign products from the ground up and to optimize their life cycle comprehensively. By consistently integrating circular economy principles into every phase of the development process, we create innovative and sustainable solutions for an ecological circular economy.
Our expertise includes material selection, product design, and recycling and reuse strategies. We develop customized industrial solutions that meet the growing demands for sustainability and efficiency. A particular focus is on fully automated systems for the dismantling and recovery of valuable raw materials.
Topic overview
Product design for circular and sustainable mobility
Our approach integrates circular economy principles from the early development phase. With modular design, the use of recyclable materials and optimized dismantlability, we lay the foundation for durable and remanufacturable products.
This strategy not only supports a closed circular economy, but also increases resource efficiency over the entire life cycle – for sustainable and future-proof mobility.


Holistic approach to the industrialization of the circular economy
- Product analysis of battery systems
Comprehensive evaluation and analysis of battery systems as a basis for a sustainable circular economy. - Second use and transportability
Testing of transportability and qualification for possible second-life use. - Recycling expertise
Development of innovative recycling concepts and implementation of automated disassembly processes - Environmental documentation
Creation of environmental folders and determination of recycling quotas to meet environmental requirements - Holistic approach
Integration of all aspects from product development to end-of-life management for maximum resource efficiency and sustainability
Automated dismantling of battery systems
- Requirement
- Large-scale disassembly
Development of efficient processes for the large-scale disassembly of different battery types. - Safe disassembly
Reduction of hazards during disassembly through integrated safety concepts. - Handling high throughput volumes Optimization of processes for varying battery types at high recycling volumes.
- Cost-efficient automation
Reduction of recycling costs through automated processes. - Compliance with regulatory requirements
Ensuring compliance with all legal requirements for battery recycling.
- Large-scale disassembly
- Solutions
- Automated diagnosis and discharging system
Development of a system for the safe discharging and diagnosis of heterogeneous batteries. - Automated dismantling technology down to module level
Engineering of modern technologies for dismantling battery systems down to module level. - Integrated safety concepts
Implementation of safety and emergency solutions for maximum operational safety. - Adaptive robot systems
Flexible handling of different battery formats using adaptive robot systems - AI-supported sorting and classification systems
Precise sorting and classification of battery modules using AI technology.
- Automated diagnosis and discharging system
- Your benefits
- Compliance with regulatory requirements
Securing operating licenses by complying with all regulations. - Cost-efficient recycling processes
Automated processes for high throughput volumes (5,000 to 80,000 tons per year). - Decision-making basis for battery paths
Basis for second life, retrofitting or recycling through precise analysis. - Maximum occupational safety
Minimization of manual intervention through automated solutions. - Optimization of resource efficiency
Precise material separation for resource-saving recycling.
- Compliance with regulatory requirements


Second Life Stationary Storage System (SLS³)
- Requirement
- Maximization of reuse
Increasing the recycling rate of battery components for more sustainable products. - Reduction of the carbon footprint
Reducing environmental impact through innovative second-life solutions. - Sustainable energy storage solutions
Development of long-lasting and reliable storage solutions for stationary use. - Integration into existing energy infrastructures
Seamless integration into existing networks and systems. - Securing longevity and reliability
Ensuring a high degree of stability and reliability of second-life battery systems.
- Maximization of reuse
- Solutions
- Reused components
Design of a stationary storage system with 91% recycled parts. - Advanced battery management systems (BMS)
Implementation of modern BMS for maximum performance and safety. - Optimization of material and disassembly
Use of efficient materials and optimized disassembly options. - Modular design
Development of scalable and maintenance-friendly storage solutions. - Intelligent forecasting algorithms
Use of AI-based algorithms to extend product lifespans.
- Reused components
- Your benefits
- Significant CO₂ savings
Reduction of about 80% CO₂eq compared to new material. - Extended service life
Maximum utilization of battery components through second-life applications. - Sustainable energy solutions
Promoting innovation in sustainable energy storage. - Reduced operating costs
Optimization of energy use to reduce overall costs. - Grid stability and flexibility
Contribute to the stabilization of energy grids through flexible storage system applications. - New business models
Develop future-oriented business areas in energy storage and distribution.
- Significant CO₂ savings
EDAG Group – Your partner for sustainable circular economy
- Comprehensive expertise: Support from design to recycling – for holistic solutions.
- Customized solutions: Individual approaches for projects of all sizes and development phases.
- Minimization of risks: Reduction of time-to-market and industrialization risks through proven processes.
- Cost optimization: Efficient strategies for reducing production development costs.
- Global network: Access to an international network for projects worldwide.
- Flexibility in responsibility models: From consulting to general contractor – solutions as required.

SHAPING A SUSTAINABLE FUTURE
The EDAG Group is actively shaping the future of the circular economy. Our team develops innovative and sustainable products that are both ecologically and economically convincing. With our in-depth understanding of the automotive industry, we offer customized strategies to make the most of the opportunities offered by the circular economy. Together with you, we are driving the development of a sustainable circular economy.
Let's talk about your specific application now!
