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INNOVATIVE DRIVES & ENERGY SYSTEMS

Innovative drive technologies for sustainable mobility

Today, the development of vehicles and drive systems always takes place in the context of sustainable energy production,

storage and availability. A high-performance infrastructure and reliable energy distribution shape living and working environments and create the framework for e-mobility, green hydrogen applications, battery systems and fuel cell systems.
 

With a view to the future and inspired by Henry Ford's motto: “If you always do what you've always done, you'll always get what you've always got,” the EDAG Group works with its customers to develop innovative solutions and actively shape a sustainable future.

Our solutions from the various fields of expertise of the EDGAG Group confirm that we are taking the right next step with this new division. This includes numerous integral fields of application for powertrain and energy system solutions:

  • Energy storage and conversion
  • Charging and refueling station infrastructure
  • Onboard charging systems
  • Energy management
  • Feature and function development
  • Auxiliary units (thermal system, intake and exhaust system)

Our core competencies:

  • Innovative, efficient methods and technologies:
    Use of prototyping, testing and validation procedures, as well as simulations for the development of modern powertrain systems.
  • Holistic approach:
    Customized solutions – from strategy to concept and design, to development and commissioning.
  • Technical specialization: 
    Our long-standing experience enables us to serve both broad-based and specialized niches in the field of electrical energy systems.

Together with our customers, we have already achieved great things – let us continue to shape the future successfully.

 

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Topic overview


Expansion of automotive energy management for a sustainable powertrain

New forms of energy and propulsion play a key role – both in the development of mobility and infrastructure and in the design of powertrains. Electrical energy systems must be considered and developed holistically. The EDAG Group combines its expertise in the field of “energy systems and powertrains” and sets groundbreaking impulses for future-oriented vehicle concepts and sustainable mobility.

EDAG electrifies

 

Find out more about the future of innovative cars and energy systems at the EDAG Tech Talk on the drive technologies of tomorrow. 


Maximum battery life with the greatest possible safety and performance

Future-proof battery systems are a key challenge for developers and manufacturers: they must be cost-effective for customers while meeting the highest standards of performance, durability and safety.
 

The EDAG Group relies on holistic approaches and state-of-the-art technologies to make energy storage systems for electric vehicles reliable and robust – even in the event of an accident. Using methods such as the Digital twin, we are continuously tapping into new potential in the development of modern battery systems.

  • Our areas of focus
      • Resource-efficient development of components and complete battery systems – from the concept to series production.
      • Intelligent, cloud-based software for monitoring battery functions and precise battery state detection.
      • Virtual development and validation of mechanical, electrical and thermodynamic properties of battery systems.
  • Your benefits
      • Time savings by reducing physical testing.
      • Cost savings by reducing the need for physical test samples.
      • Scalable BMS platform for rapid implementation of a battery system in prototype vehicles.

Efficient drive systems that inspire

Our engineering team develops customized, scalable drive solutions for you – with an open mind about technology and using the latest simulative development methods. We combine innovation with optimization of existing technologies: we promote the development of electric motors while simultaneously expanding our expertise in the field of combustion engines that use sustainable fuels.

  • Our areas of focus
      • Development and integration of various drive systems, including electric drives, power electronics and transmission/conversion systems.
      • Customization of electric motors to specific requirements – whether synchronous, asynchronous, permanently excited or separately excited.
      • Use of powerful digital models for economical testing and modification of drive solutions.
  • Your benefits
      • Future-proof and innovative drive solutions through comprehensive feature and function development.
      • Shorter iteration cycles through the use of the latest automation tools.
      • Cost and time savings thanks to fewer physical test series.

Comfortable temperatures for everyone – thermal management for people and vehicles

The EDAG Group provides comprehensive thermal management solutions for all types of vehicles and uses specialized software to monitor development processes. We use modern technology to develop customized air conditioning systems and aerodynamics solutions that meet the highest performance standards.

  • Our areas of focus
      • Increased efficiency of thermal management through functional system design and targeted component development.
      • Enhanced comfort through intelligent, sustainable air conditioning and energy systems.
      • Controlled, modern test management for air conditioning systems in various vehicle and application scenarios.
  • Your benefits
      • Optimized aerodynamic development that improves both thermal and energy management.
      • Time and cost savings through the use of 1D and 3D simulation for virtual development and validation – even with increasing complexity.

Pioneering energy architectures

The EDAG Group develops customized high-voltage electrical systems that ensure efficient energy distribution and control in the vehicle. These systems must not only work efficiently, but also be robust, safe and reliable. With the help of digital simulations as part of our holistic system engineering, progress and optimizations can be quickly identified and implemented.

  • Our areas of focus
      • Design and adaptation of high-voltage electrical systems for electric and hybrid vehicles.
      • Development of software solutions with a focus on efficient energy distribution and control in the vehicle.
      • Complete networking and seamless integration of operating and driving strategies.
  • Your benefits
      • Integration of innovative energy storage, DC/DC converters and e-motors.
      • Tested and verified HV/H2 safety for your systems.
      • Optimized charging infrastructure for seamless vehicle operation.

Fast charging systems for more range

Electric cars are a central component of the mobility of the future. Nevertheless, their suitability for everyday use and range still offer a lot of potential for optimization. The EDAG Group develops ultra-fast charging infrastructures and continuously optimizes the internal charging systems of various vehicles.

  • Our areas of focus
      • Development of particularly powerful batteries and ultra-fast charging technologies
      • Integration of renewable energies to ensure sustainable and at the same time fast solutions.
      • Standardization of charging protocols as a basis for intelligent systems.
  • Your benefits
      • Comprehensive support in the development of high-performance charging technologies.
      • Development of intelligent charging systems to avoid peak loads on the power grid.
      • In-depth expertise in HV wiring systems, energy management and battery systems.

Energy management: How e-cars generate their own electricity for free

So far, energy management for electric vehicles has focused on the efficient handling of individual power consumers.

The EDAG Group is working on EnMS 4.0 approaches: using AI, vehicles will be able to independently manage their energy consumption and generate their own electricity – for more sustainable and cost-efficient mobility.

  • Our areas of focus
      • Connected functions in the vehicle and with external systems for precise assessment of the vehicle status and facility connections.
      • Data-based networking of the vehicle with the manufacturer for optimization based on empirical values.
      • Promotion of grid stability and development of smart grids as the basis for the goal of “free driving”.
  • Your benefits
      • We defined requirements and developed algorithms for initial solutions in the EnMS4.0 environment.
      • Comprehensive system integration for seamless implementation in existing structures.
      • Collaboration with manufacturers, stakeholders and partners to establish and optimize interfaces for smart energy networks.

High efficiency in energy conversion

Direct energy generation in the vehicle is not possible, but the efficiency of energy conversion can be optimized. In this area, the EDAG Group focuses on the design, development and seamless integration of fuel cell systems.

  • Our areas of focus
      • Design, validation and industrialization of modern fuel cell systems
      • Development of sustainable and efficient drive solutions through innovative processes.
      • Production of systems that meet the highest standards and can be reliably used in practice.
  • Your benefits
      • Optimized energy consumption through efficient air intake and exhaust management.
      • In-depth expertise in efficient media supply.
      • Complete solutions from a single source – tailored to your individual requirements.

 

 

Designing new powertrains / new drives together

With the EDAG Group, you optimize your mobility solutions as a holistic setup. We support you in the development and integration of drive systems - across industries in areas such as mobility, such as automobiles, commercial vehicles, ships, aeromotive and rail transport.

The “Energy Systems and Drivetrain” division follows the EDAG Group's proven 360° approach, which combines vehicle development and production solutions. One product of this interdisciplinary development is SCALEbat, the innovative battery housing for traction batteries in electric vehicles. In addition, we cover other core areas such as sustainable mobility, testing and validation, and mobility software.

 

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Let's talk about your specific application now!

Roberto DieselVice President Energy systems and power train