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OPTIMIZE THE TASK FOR PEOPLE

Process optimization and user guidance

In a digitalized production environment, it is vital that work tasks are designed in such a way that they are optimally geared to the human worker. At EDAG, we attach particular importance to the ergonomic design of production processes and the development of intuitive human-machine interfaces (HMI) that place employees at the center of technology and digitalization. The combination of ergonomic process design and user-friendly HMI systems enables us to create efficient and people-oriented working environments. With the help of modern technologies such as ergonomics simulations and analysis tools, workflows can be made easier to understand and more intuitive to implement. This will also benefit the health and performance of your workforce. 

This leads not only to lower error rates, but also to improved workflows and shorter production times. Our portfolio includes the development of production processes verified by simulation in the fields of ergonomics and process time, to ensure an optimal user experience and safe production environment. In addition, we also use collaboration platforms to enable all the necessary parties to work together directly. The use of analysis tools such as EAWS, MTM and NIOSH enables us to help you design ergonomic and efficient production processes. You can rely on EDAG if you want to optimize your working conditions.

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Topic overview


The human-machine interface (HMI)

Modern production would be unthinkable without the human-machine interface (HMI), since it has a major influence on the interaction between operators and machines. UX/UI design is used in production to develop intuitive and ergonomic user interfaces that increase productivity and minimize errors. With the help of VR/AR-based testing and rapid prototyping, we can efficiently validate and optimize HMIs before they are integrated into the product design. In addition, connected worker solutions provide for seamless collaboration between humans and machines, and help to make workflows more secure and flexible.

Procedure for process optimization and user guidance

  1. Analysis
    We analyze your potential.
  2. Concept
    We design customized concepts that provide optimal conditions for humans and machines.
  3. System development
    We simulate your processes using modern technologies, in line with the latest ergonomics and process time analysis standards, and make your vision a reality.
  4. Valid validation
    Using rapid prototyping, we validate the work processes and ensure reliability and user-friendliness.
  5. System manufacturing
    We implement process-optimizing measures in your procedures and create an efficient working environment.
  6. Commissioning
    We supervise the integration of the solutions, and are always at your side.

Microfactory engineering for BEV delivery vans

  • Requirement
      • Start-up OEM: Development of a microfactory with flexible and versatile production cells. These cells are required to provide gripper and fixture solutions for various production areas including body shop, final assembly, battery system assembly, and composite manufacturing.
  • Solutions
      • Process and layout planning, and material flow simulation to optimize production processes
      • Simulation of processes using suitable software tools for the realistic reproduction of workflows
      • Validation of manual processes by carrying out time studies and ergonomic analyses (MTM-UAS & EAWS)
      • Software-assisted validation of automated production steps for greater reliability and efficiency
      • Equipment validation using specialized software to ensure smooth production
         
  • Your benefits
      • 3D-assisted process visualization and validation enable precise planning and error detection
      • Early identification of errors and optimization potential to avoid expensive corrections at a later stage of production.
      • Rapid recognition of equipment requirements through 3D visualizations increases the flexibility and adaptability of the production cells.

Conducting a virtual reality study with test persons

  • Requirement
      • Examination and evaluation of interior and operating concepts
  • Solutions
      • Use of a flexibly configurable cockpit model in combination with VR glasses to visualize various interior concepts
      • The controls are operated directly by the users' hands, which are displayed as virtual 3D models.
      • Development of a realistic vehicle interior that allows interaction with various interchangeable components such as physical buttons, soft-touch elements and touchscreens.
  • Your benefits
      • Significant cost savings compared to the production of multiple seat boxes with different vehicle interiors and scenarios
      • Foundations for a more customer-oriented user experience in the vehicle in the future
      • User-centered development strategies for different interior variants
      • Implementation of verification and validation processes to ensure system integrity

 

Your benefits of process optimization and user guidance

  • Validated production processes: We use tried and tested analysis tools such as EAWS, MTM and NIOSH to ensure compliance with current ergonomics and process time analysis standards.
  • Rapid prototyping: With the help of rapid prototyping, we quickly and efficiently evaluate and validate HMIs, to ensure optimum interactions.
  • Optimized user interfaces: Our solutions provide intuitive and ergonomic user interfaces that enable production processes to be carried out smoothly and efficiently
  • Ergonomic studies with VR/AR: Using VR/AR and hardware mock-ups, we provide support throughout the design and development process, with ergonomic studies to ensure ideal adaptation to the user.

 

 

OPTIMIZE THE TASK FOR PEOPLE

At EDAG, we are keen to join forces with you and develop innovative solutions for smart industry, and to apply the latest technologies, including VR and user-centered prototyping processes, to advance your projects. Let's get together and design future-proof interior concepts tailored to your specific needs. Find out more about our cyber security in production and our AI-based knowledge management, to make sure that your production is always at the cutting edge.

Let's talk about your specific application now!

Philipp HummelSenior Manufacturing Engineer