
MAXIMUM PRODUCTIVITY
Efficient production and maximum productivity
As an engineering partner with over 50 years of experience, we work in a variety of industries. Despite sometimes completely different system requirements, efficient production is always the main concern of manufacturing companies. Take advantage of our expertise in designing smart production solutions and intelligent manufacturing systems to increase productivity – quickly and in a solution-oriented manner.
In particular, the early virtual validation of efficient production has many advantages. You not only benefit from shorter development times, lower manufacturing costs, improved supplier management or high product quality – we also check every step through to the virtual commissioning of your smart factory and, in addition, all further developments in the context of operational excellence.
Thanks to our proven project management process, we can scale and dimension as required – whether it's a special operating resource, a production line or the plant technology for plants worldwide. We support you from the initial idea, via a smart vision workshop and plant realization, to smart ramp-up management of the machines and plants, as well as during operation. Thanks to the expertise of our employees and our integrated specialist processes for the creation of smart factories, as described, we guarantee the SOP in terms of time, quality and costs.
Topic overview
Protection of your investment through customized, independent turnkey solutions
The EDAG Group offers you comprehensive solutions for optimizing industrial manufacturing processes. With our expertise in the areas of AI-based process automation, digital validation and process optimization, we develop innovative software solutions that offer a high degree of flexibility and complexity control. Processes are transparent and controllable.
Before you invest in implementation (optimal investment commitment), we use virtual tests to ensure a secure decision-making process when designing production systems.
We perform a safety validation of plants and their components. This is how we ensure that safety standards are consistently met, e.g. CE.
Our ramp-up management ensures that your efficient production is off to a good start.


Step by step: from plant development to operation
- 1. Analysis
We perform a system analysis to collect all relevant parameters and define your requirements. This is where we start to think about potential solutions and approaches.
- 2. Concept
As part of the concept development, we rely on a transparent cost-benefit analysis. In addition, the feasibility of all projects is ensured. (Exclusion of job-stoppers).
- 3. System development and validation
The development of mechatronic systems is both function-oriented and, if required, also covers functional safety in accordance with the current standards and the latest machinery directive. Due to our independence, we can give you manufacturer-independent recommendations regarding hardware and software. Through an initial virtual commissioning of smart factories and corresponding systems, process reliability is ensured even before the investment.
- 4. System production
We implement the new system based on the findings from the virtual validation. Benefit from a significant increase in efficiency and a noticeable time saving in factory automation.
- 5. Commissioning
We take care of the installation, the start-up management of production and further safety inspections. You receive a turnkey solution for efficient production with a CE declaration.
- 6. Operation
We are happy to support your operations with our maintenance and repair services. We lay the foundation for production optimization during operation by means of transparent plant KPIs in condition monitoring. If required, we integrate the appropriate software for optimal digital collaboration for maintenance purposes.
MRK assembly system with digital twin: increased productivity
- Requirement
- Optimal human-robot collaboration in assembly
- Digital twin authentically reproduces behavior
- Use of image processing components
- Fine-tuning and distribution of work processes within hybrid assembly systems
- Solutions
- Complete digital system duplicate using AI
- Display of all PLC and robot controllers using EDAG “PS Connect”
- Use of virtual and augmented reality applications with virtual protagonists
- Realization of heterogeneous robot networks
- Bin picking
- Design and development of electrics and mechanics in the EDAG PS standard
- Your benefit
- Turnkey solutions with CE and connected digital twin for efficient manufacturing


Assembly system in the clean room
- Requirement
- High-precision handling of a series of heavy and highly sensitive components
- Ergonomic positioning of the product for manual assembly operations
- Cleanroom class ISO 6
- Solutions
- Development and realization of a complete system consisting of heavy-duty robot, measuring system and special equipment
- Verification of the requirement and the developed interfaces in the virtual model
- Commissioning and preliminary acceptance in the gray room tent ISO 7 at EDAG PS
- Cleaning of components on ISO 6 before installation at the end customer's site
- Your benefits
- Procedure model in step-by-step development and investment phases
- Shortened commissioning at the customer's
- Consistent contact persons from the concept to the turnkey plant
Your advantages of efficient production through system development or retrofitting
- Professional support on the way to efficient production
- Customized turnkey solutions with CE declaration
- Virtual validation and safe commissioning of automated production systems
- Supplier stabilization through targeted elimination of possible bottlenecks and structural crises
- Supplier-independent selection of system components and construction of special-purpose machines
- Commitment to spending on your hardware at the latest possible time

INNOVATIVE DESIGN OF INDUSTRIALIZATION
At the EDAG Group, we tailor solutions for highly automated, efficient production in your smart factory to your requirements and combine engineering with modern AI technology.
Let's talk about your specific application now!
