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MASTERING COMPLEXITY

Mastering complexity – the core competence of smart systems

Companies competing in the global market today are faced with high productivity and efficiency requirements, as well as continuously increasing (system) complexity. Digitalization and networking play a significant role. Mastering this complexity is crucial for the competitiveness and innovative strength of companies.

To ensure successful implementation, it is essential to take a holistic view of the manufacturing system.

With many years of expertise in product and production engineering, as well as comprehensive IT know-how, EDAG Production Solutions lays the foundation for the digitalization of your production and efficient manufacturing operations management.

We support you in developing your manufacturing processes and in their validation, automation and optimization – regardless of the complexity of your processes. We use the latest methods and technologies – from material flow simulation to virtual commissioning and digital twins to control and instrumentation and control technology. Our goal is a smart, flexible manufacturing system that enables production optimization using big data solutions and meets all productivity requirements through real-time monitoring and predictive maintenance.

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Topic overview


Our digitization experts develop customized concepts for networked production

Our portfolio includes a wide range of solutions for intelligent automation, process optimization and successful quality management in production. Every approach is designed to master complexity. Integrated processes enable the consistent, networked collaboration of different disciplines, technologies and software tools in the engineering sector, in order to make complex development projects efficient and error-free. Experience optimal planning and manufacturing processes, advanced quality management, predictive maintenance and supply chain excellence with our precisely developed MOM (MES), SCADA and energy monitoring solutions. The big data software transmits real-time data from various plants and also gives you the opportunity to optimize energy consumption.
 

Implementation of optimized predictive logistics for internal and external customer supply

  • 1. Analysis

      Enabling an automated, integrated engineering process with material flow simulation, digital twins and virtual commissioning in an industrial metaverse.

  • 2. Concept

      Implementation of intelligent automation and flexible robotics for process-optimized AI-controlled production solutions in your smart factory.

  • 3. System development and validation

      We develop cyber-physical systems as well as MOM (MES), SCADA and energy monitoring solutions based on existing integrated software solutions from our iSILOG and Feynsinn brands.
      We also thoroughly test individual software engineering solutions for your production using virtual simulations and digital twins.
       

      Big data software enables constant production optimization, as well as QM, predictive maintenance and real-time information management.

  • 4. Production and integration

      Our company takes full responsibility for the development and implementation of your integrated hardware and software solutions for optimal process reliability and complexity control.

  • 5. Commissioning

      After extensive testing, the digitization of production processes is implemented by our control systems at all levels to ensure maximum control over complexity.
       

MES for networked fiber composite production (CFRP) in multi-robot operation

  • Requirement
      • CFRP component production using various innovative systems and a range of materials
      • Coordinated collaboration between multiple robots
      • Concepts and processes that take into account the simultaneous execution of manufacturing processes
      • Intelligent automation from the OLP to the end product (batch size 1
  • Solutions
      • Fully automated production control and planning (MES)
      • Use of digital twins
      • AI-based optimization of all processes and routes
      • Predictive collision detection and avoidance
      • Reduced downtime through predictive maintenance
  • Your benefits
      • Increased productivity through cooperative multi-robot operation using different technologies and materials

Digital twin for the virtual commissioning of parcel centers

  • Requirement
      • Secure commissioning of the parcel centers
      • Verify control changes during operation of the parcel center
  • Solutions
      • Design and implementation of a flexible emulation environment (FEU)
      • Emulation and virtual commissioning of the parcel center
      • Development of protocol adapters for the control system, material flow computer and emulation model
      • Agile software development (Scrum)
  • Your benefits
      • A high degree of certainty for the functional commissioning of parcel centers with a sorting volume of around 50,000 items per hour
      • Increased efficiency by testing different material flow strategies

 

The advantages of complete complexity management

  • Reliable start-up and high productivity: New processes, production lines or technologies can be smoothly incorporated into the operation of your smart factory. Since complexities can be easily managed by means of flexibly networked production, there are no delays or failures. It enables reliable planning, simulation and optimization in advance.
  • Flexibility and increased efficiency: Mastering complex systems allows flexible adaptation to new requirements or market changes. You can quickly respond to individual customer requests or technological innovations. Resources are used optimally, which promotes efficient production and reduces costs.
  • Transparency and short response times: Modern technologies and data analysis methods increase the transparency of your processes, giving you a comprehensive overview at all times and enabling you to react quickly to unexpected disruptions or changes. Measures are based on reliable data – a crucial aspect of quality assurance.
     

MASTERING COMPLEXITY IN PRODUCTION

Take full advantage of automated, networked production. The EDAG Group is your partner if you want to master complexity in production through optimal data integration for smart factories.

Let's talk about your specific application.

Arik ReiterVice President Digitalization Smart Factory